IRISLEEVE HD SERVO

A reliable and highly efficient Flexographic “sleeve dedicated” plate mounting system. Equipped with automatic positioning of cameras and mandrel.
IRISLEEVE HD provides the TOTAL WORK FLOW CONTROL to all operators.

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Description

IRISLEEVE HD Servo is a reliable and extremely efficient flexographic plate mounting system for sleeves.

Its features allow the machine to guide the operator through every step of the flexographic plate mounting process:

  • Tape application: With the Taper Slide 3.0  tape applicator, any operator can master tape application
  • Automation: Equipped with automatic camera and mandrel positioning and job memory for extremely fast setup
  • Plate alignment: The mounting table ensures a stress-free plate alignment
  • Plate application: The application roller ensures perfect bond strength without air bubbles or plate skew
  • Control: High-magnification cameras provide a clear view and guarantee the quality and precision of plate mounting
  • Flexibility: Ready for any type of plate mounting job.

IRISLEEVE HD Servo delivers to all operators Total Workflow in Flexo Plate Mounting, ensuring great flexibility and the right level of automation

Benefits

  • Extremely easy to use, install, maintain
  • Increases the level of standardization in the plate mounting department, shift after shift, reducing mounting times and risks of press stops due to plate mounting issues
  • Reduced and predictable mounting times for optimal cost control.
  • Simplified setup, the job memory and the automatic positioning of cameras and mandrels ease the execution of recurring and multiple plates jobs
  • Increases operator confidence in all the areas of the plate mounting process, thanks to the machine support in the most sensitive operation

Printing width

  • From 900 to 2000mm
  • Other measures on request

Printing Repeat

  • From 260 to 1300mm
  • Other measures on request

HD cameras

Image Capturing System consisting of two high magnification HD cameras with a high resolution 27” HD monitor. Provides perfect visibility and easy registration of the register marks or micro-dots.

Motorised plate mounting table

Ergonomically efficient and sturdy, the plate mounting table increases productivity whilst reducing the stress for the operators, allowing them to position all plates in register and avoiding contact with the adhesive tape.

Plate application roller

Full width plate application roller ensures an even application pressure; it guarantees a safe bond strength without distortions or air bubbles, for maximum standardization.

Automation

The automation system, managed via a touchscreen interface, ensures automatic positioning of cameras and mandrel for maximum accuracy and ease of use in recurring jobs.

Industry 4.0 ready

The machine software is ready to connect with company IT systems and can be integrated into Industry 4.0 platforms.

Taper slide 3.0 - Tape applicator

The new Taper Slide 3.0 tape applicator features a new design completely embodied within the machine footprint for improved ergonomics.

It incorporates a full width tape application roller to always ensure the perfect adhesion of the tape with no bubbles or stretching, ensuring a massive reduction in waste of the expensive plate mounting tape and a perfect bond strength always.

The rotary tape holder system allows quick and simple switching between two different tape specifications such as from medium density to hard density tape.

The integrated tape cutting device always delivers perfect tape joints without damaging the sleeve underneath.

The automatic mandrel positioning guarantees very tight and precise tape joints without any stress or effort to even the most inexperienced operators.

Plate cutting knife

A handy adjustable knife allows you to cut the edges of the mounted plate, to obtain perfect joints

MMRM video package

An extended digital graphics package helps to manage the most complex mounting operations, integrates advanced reporting features to support internal quality control audits

Barcode reader

The 1D / 2D code reader allows the operator to interact with the machine faster and more comfortably

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